Product lines are being expanded, highly-engineered next-generation films are in development, and sustainability is enhanced.

North Kingstown, Rhode Island (September 28, 2021)—Toray Plastics (America), Inc., announces that its Torayfan^® Division’s new, state-of-the-art, 8.7-meter, five-layer, in-line coating polypropylene film line with automated slitting began producing commercial volumes of packaging and label films in May. The customized, proprietary equipment is considered by Toray to be one of the most capable BOPP film lines in the world. It is enabling Toray to expand its flexible packaging product lines, including a robust label portfolio, and manufacture highly-engineered next-generation laminations and mono-material films. The unique, energy-efficient line also gives a boost to Toray’s own sustainability initiative by reducing the company’s carbon footprint further. The additional OPP capacity is targeted for packaging, label, medical, and industrial applications.

“Toray has always been committed to innovation and growth on behalf of its customers, and this new line enhances our ability to offer them a greater variety of film options while helping them commercialize their projects effectively and efficiently,” says Christopher Roy, Executive Vice President, Toray Plastics (America). “The entire Toray team is very proud of the division’s accomplishment, especially given the challenges presented by the COVID-19 pandemic.” Roy adds that the Torayfan Division has plans for more automation in 2021, an upgrade of an existing line in 2021-22, and a new metallizer in 2022. “It’s a very exciting time for Toray and the division.”

Five years ago, Toray embarked on an ambitious strategic expansion. In addition to the new OPP line and building, that expansion has included the construction of a second cogeneration system, the installation of a fully automated packaging line, the construction of a 28,800-square- foot facility, and a new, 4.5-meter metallizer.

Toray Plastics (America), Inc., is a leading manufacturer of polyester, polypropylene, and metallized films and polypropylene and polyethylene foams. The company is committed to environmental, social, and corporate governance and aims to contribute to society through the creation of new value with innovative ideas, technologies, and products that help address global issues. R&D is focused on the development of materials that are fossil fuel-free, compostable, biodegradable, and/or recyclable. The company’s sustainability initiative, launched in 2004, includes the operating of two solar farms and two cogeneration systems, energy and water conservation, recycling, and zero landfill.

Toray Plastics (America) is a subsidiary of the Toray Group, which believes that materials can change lives and provide real solutions to the challenges the world faces. The Toray Group is the world leader in synthetic fibers and textiles, carbon fibers, plastics, chemicals, pharmaceuticals, and high-performance films and has annual sales exceeding US$21 billion. For more information about Toray Plastics (America)’s products, contact Mary Osso at mary.osso.n3@mail.toray  or 401-667-2281. Toray Plastics (America), Inc., headquarters is located at 50 Belver Avenue, North Kingstown, RI 02852-7500; telephone 401-294-4511, fax 401-294-3410. Visit the Toray Plastics (America), Inc., website at www.toraytpa.com.

Caption: Toray’s new, customized, state-of-the-art, 8.7-meter, five-layer, in-line coating polypropylene film line with automated slitting began producing commercial volumes of packaging and label films in May. The equipment is housed at Toray headquarters in North Kingstown, Rhode Island.